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Cape Advanced
Engineering (Pty) Ltd

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Biogas Energy Generation & Waste Management

CAE specialises in bio-gas production & processing, and waste & water management for renewable energy generation, water reclamation and sustainable food production.
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Tonnes Treated & Counting

Bio-gas for public health – Namibia

Total Energy Generated:
7.22 GWh 

Total Feedstock Treated:
940 000 tonnes 

  • Location: Windhoek, Namibia
  • Wastewater treatment works
  • Sewerage sludge feedstock
  • 1 x 250 kVA containerised biogas-powered CHP unit
  • CAE operates & maintains the digester and energy generation system
  • Bio-digester heating and mixing for optimal biogas production and pathogen destruction
  • Remote engine and CHP equipment monitoring
  • Start of operations: 2016

1st farm bio-gas power in SA – Western Cape

Total Energy Generated:
14 GWh

Total Feedstock Treated:
760 000 tonnes

  • Location: Darling, Western Cape, South Africa
  • Dairy manure feedstock
  • CAE designed a modified plug-flow bio-digester
  • x1 300 kVA and x1 450 kVA containerised biogas power CHP units
  • CAE operates & maintains the digester and energy generation system
  • Bio-digester heating and mixing for optimal biogas production
  • Remote engine and CHP equipment monitoring
  • Start of operations: 2014

Bio-fertiliser for desert dairy – Namibia

Total Energy Generated:
1.85 GWh

Total Feedstock Treated:
169 000 tonnes

  • Location: Mariental, Namibia
  • Dairy manure feedstock
  • CAE designed a modified plug-flow bio-digester
  • 1 x 300 kVA containerised biogas-powered CHP Genset unit
  • CAE operates & maintains the digester and energy generation operations
  • Bio-digester heating and mixing for optimal biogas production
  • Biosolids (cattle bedding) and digestate (liquid fertiliser) processing/recovery
  • Remote engine and CHP equipment monitoring
  • In partnership with Namibia Dairies
  • Start of operations: 2019
 

Waste-to-energy for food processing – Limpopo

Total Feedstock Treated:
67 000 tonnes

  • Location: Limpopo, South Africa
  • Dairy manure & milk effluent feedstocks
  • Biogas offtake includes hot water generation systems
  • Bio-digester heating and mixing for optimal gas production
  • Bio-fertiliser recovery and repurposing for land fertigation
  • Start of operations: 2023

Modular Containerised Systems

  • Example configurations: Combined heat and power (CHP) units, machine room, pump station, etc.
  • Well suited for transportation, installation and commissioning on remote site locations
  • Engine cooling and exhaust heat recovery options available for on-site heating
  • Radiator cooling systems for controlled heat recovery applications and heat exchanger maintenance without down time
  • Islanding, mains paralleling and peak shaving installation configurations available
  • Houses digester heating, mixing systems and related PLCs and control panels

Naturally Aspirated Biogas Generator

  • 12 cylinder 22 litre swept volume
  • 400 series MAN engine block
  • Biogas fuel source
  • Electrical output of up to 250 kW
  • Availability of 98%

Turbocharged Biogas Generator

  • 12 cylinder 22 litre swept volume
  • 400 series MAN engine block
  • Biogas fuel source
  • Electrical output of up to 300 kW
  • Availability of 98%
  • Includes intercooler system

About us

Cape Advanced Engineering Ltd has a rich engineering history as the centre of excellence in engine and fuel technology at Stellenbosch University (1993–1999) and was privatised in 1999.

Since shifting to the renewable energy sector in 2007, we have continued to build on our expertise within the biogas industry and add positive impact to the agronomic development of farm-scale installations.

Contact Details

07h30 – 16h00 (Mon - Fri)

9 Tom Henshilwood Street, Atlantis Industrial, Atlantis, Western Cape, Cape Town, South Africa, 7349